Generally, the purpose of a lubrication-management system is to schedule and plan the lubricating tasks of the machinery in the plant and to properly manage the field information supplied by the lubrication crew. From this starting point, there are multiple strategies that can be implemented to optimize the lube-route schedule based on the machine condition and how often anomalies are detected.
The lubrication frequency of points in poor condition that need to be inspected again will correspond to the maximum number of lube points included in the same processing unit of the plant.
Carry out simple corrective maintenance jobs related to the lubricating systems. This type of system can help ensure that machines are well-lubricated and, if a fault or any abnormal situation is detected, further analysis or a corrective action can be carried out.
For example, new machines may have high metal content due to residuals left over from the machining process. Remember, the reliability engineer takes care of the machines, and the faster the information is added to the system, the faster he or she can analyze the machine condition with the most advanced predictive technologies By updating your lubrication-route software, you can automatically include in the next planned route every lube point that has been found to be in poor condition.
Picture what often happens without oil analysis: It is vital that the oil sample be an accurate representation of the fluid in the system and that all of the necessary information is submitted with it. The key feature of storage should be careful organization. Review and respond to test results appropriately.
I suspect that saved us from a machine failure! Create Lubrication Routes The lubrication specialists or the reliability engineers must create the lube routes.
Minimize contamination risk by using clean bottles and equipment if equipment is needed to collect the samples. This method allows the mechanical workshop to manage only the planned work orders.
Lube-oil analysis and monitoring is an effective tool in averting breakdowns by flagging up potential problems before an actual breakdown occurs: The picture told the story pretty clearly. This allows personnel to pay more attention to the most critical points. Visual analysis of the lube oil condition water contamination, debris, oil temperature, color, etc.
Careful analysis might even allow the oil to be "sweetened" to its original additive levels by either adding fresh oil or replenishing additives that were depleted.
All of these headaches can be avoided with simple, routine oil analysis. Promptly review the analysis documentation to determine what, if any, action is necessary.
Lubricant Analysis Equipment There are secondary techniques, including thermography that serve as ancillary support to used in-service oil analysis. There were large chucks of wear metal in the oil and this convinced the machine owner to take action immediately.
The customer information you provide ensures prompt delivery of analysis reports to the proper contact person. Audit Lubricant Types Once a machine database has been developed, the location of the lubricant service stations and the machines that use those lubricants must be studied in order to optimize the distance travelled by the lubrication crew.
If special care is taken during the filtering of the field information to register all of the data consistently and with a coherent structure, the task of the reliability staff will be simpler and the historic data will be easier to search.
Also, the condition of the oil in use in the equipment will continue to change over time. What code is in the image? Qualified personnel is needed not only to perform good quality work but also to provide reliable daily information regarding the lube and mechanical condition of the machines inspected during the route.
Another consideration is who will be able to enter the room.Using Oil Analysis and Daily Inspections Improve Lubrication which are checked more frequently depending on the condition of the lube oil and the lubrication system. Visual analysis of the lube oil condition (water contamination, debris, oil.
A steam turbine oil’s most important functions are to: Lubricate bearings, both journal and thrust. Depending on the type of installation, this also may include the hydraulic control system, oil. Viscosity: A lubricant’s most important characteristic Introduction For any oil lubrication system, oil viscosity is considered as the most important parameter.
One Viscosity is one of the compulsory tests for routine in-service oil analysis. Oil analysis (OA) is the laboratory analysis of a lubricant's properties, suspended contaminants, and wear debris.
OA is performed during routine predictive maintenance to provide meaningful and accurate information on lubricant and machine condition. Same day oil analysis / oil testing from TestOil an oil analysis testing laboratory providing ferrography - filter analysis - tribology - lube oil test services.
I can't say how important this is.” debris is shed into the lube oil system. The filter removes as much as 95% of the wear debris from the oil. Visual Oil Analysis. What is a Lube Room and Why is it Important? For this reason, you should consider making the lube room keycard access-only and limiting entry to those with lubrication training.
Storage of new oil is a central function of the lube room. The room will obviously contain storage drums and should also contain drum racks.Download